The Russians Are Making Their First New Tank Turbines In 30 Years

Balletic new videos from the Kaluga Turbine Plant, in Russia’s Kaluga Oblast a hundred miles southwest of Moscow, are a warning to Ukraine and its allies. A warning that, at least on an industrial level, Russia is determined to sustain its war on Ukraine.

The videos depict Kaluga workers hand-crafting a gearbox for a gas-turbine tank engine—their first in 30 years. The goal, apparently, is to produce a new 1,500-horsepower turbine.

That turbine has an obvious application—powering those new-build T-80 tanks Russian industry insists it will produce.

The Uralvagonzavod factory in Omsk, in Siberia, hasn’t manufactured a new T-80 hull since 1991. And work on the T-80’s GTD-1250 turbine, at the Kaluga plant, likewise has idled in the decades since the Soviet Union’s collapse.

No, for nearly 30 years the Russian army has replenished its T-80 fleet with old, refurbished hulls and engines. Those hulls and engines obviously are beginning to run out as Russian tank losses in Ukraine exceed 2,000. For context, there were only around 3,000 active tanks in the entire Russian armed forces when Russia widened its war on Ukraine in February 2022.

Uralvagonzavod produces just a few dozen new T-72B3s and T-90Ms every month: far too few to make good monthly tank losses averaging a hundred or more. That’s why, in the summer of 2022, the Kremlin began pulling out of storage hundreds of 1960s-vintage T-62s and ‘50s-vintage T-54s and T-55s.

But the T-62s and T-54/55s, as well as only slightly less ancient war-reserve T-72 Urals and T-80Bs, are a stopgap. Some get fresh optics and add-on armor; many don’t. To sustain the war effort into year three, year four or year five, the Russian armed forces need new tanks. Lots of them.

Thus it was unsurprising when, two weeks ago, Alexander Potapov, CEO of Uralvagonzavod, announced his firm would resume producing 46-ton, three-person T-80s “from scratch.”

It’s a huge undertaking. While the Omsk factory still has the main T-80 tooling lying around somewhere, it must also reactive hundreds of suppliers in order to produce the tens of thousands of components it takes to assemble a T-80. That includes the gas-turbine engine.

During the T-80’s initial production run between 1975 and 2001, Kaluga built thousands of 1,000-horsepower GTD-1000 and 1,250-horsepower GTD-1250s for the type. A thousand or more horses is a lot of power for a 46-ton tank: a Ukrainian-made T-64BV weighs 42 tons but has a comparatively anemic 850-horsepower diesel engine.

The T-80’s excess power explains its high speed—44 miles per hour—and commensurately high fuel consumption, which limits its range to no more than 300 miles. Why then would Kaluga bother with a new 1,500-horsepower turbine?

As long as certain Russian forces—airborne and marine regiments, for example—value speed over fuel-efficiency, it makes sense they’d want even more power for their new-build T-80s. A 1,500-horsepower engine also would give a next-generation T-80 lots of growth potential. Uralvagonzavod could pile on tons of additional armor without weighing down the tank.

The work at the Kaluga Turbine Plant is a strong indication the Russians are serious about building new tanks. It won’t happen fast, of course. But it doesn’t have to. It could take months—or even a year or more—for Uralvagonzavod fully to tool up for a run of fresh, upgraded T-80s.

A year might be fast enough for a war that shows no sign of ending. And when Uralvagonzavod finally is ready to produce new T-80s, Kaluga’s new GTD-1500 turbines might be ready, too.